Before trying to build a construction, custom house builders and architects take steps to ensure that everything goes according to the plan. There are pre-construction steps and during construction stages. It is safe to say that the pre-steps are even more critical. At this stage, we choose our land; we seek technical help and get permission from the authorities. Moreover, we approach a builder; and finally, we conclude what materials to use. Deciding the suitable materials is not a simple task.
However, with the correct information about different construction materials, the not so simple task can become an easy one. One of these materials is an aluminum composite sheet or panel (ACP). Because of their unique vital features, ACM panels have become one of the most favorable choices of custom house builders and architects. But what are composite materials, and what are aluminum composite sheets?
The general idea behind composite materials is similar to teamwork. Completing a task, a job, or even construction can be much more effortless when doing by more than one individual and a team. In composite materials, the situation is the same. More than two physically and chemically modified elements are combined to form a suitable and durable material.
For the past few decades, different kinds of composite materials have been used in buildings. Reinforced concrete and masonry, composite woods, plastics, and ceramic matrix composites are some to mention. Although the composite materials discussed above have been useful for the construction, none have been beneficial for the house or office structures. Aluminum composite sheets are the new building composite materials for architects, designers, and contractors.
Aluminum composite sheets:
The development and the invention of aluminum composite sheets commenced in the 1960s with 3A Composites being the first company to invent these materials. Even though other organizations were eager to manufacture ACM sheets, 3A Composites had a patent until 1991, preventing other companies from producing ACM panels. Nonetheless, after the license was finished, more and more companies provided ACM panels considering they soon became popular. Today, it is estimated that more than 200 companies are manufacturing aluminum composite sheets, and the number is growing day by day.
Aluminum composite sheets are a sandwich panel with two layers of aluminum and a core. The core has raised some significant issues for the past few years regarding fire safety. The combustibility of aluminum composite sheets largely depends on the base of the materials. If the core consists of polystyrene, then it is flammable and could spread fire in emergencies. Therefore, in some countries, authorities have banned polystyrene from being used in the core of aluminum composite sheets. However, in some other countries, the polystyrene core is used for one or two-floor buildings where escaping from fire is more manageable.
Non-combustible materials in ACM sheets:
The good news is that manufacturers have been successful in dissolving this immense issue. Although aluminum is still used as the main two layers, other materials have been substituted for the core of ACP panels. Today, mineral-filled materials, foamed glass, glass fiber, and mineral wood is used as the core of aluminum composite sheets. Therefore, the materials mentioned above have been favorably made ACM panels non-combustible.
For the past few years, honeycomb cores have also gained the manufacturers’ attention. As the name implies, honeycomb cores are made with the structure of beehives. Honeycomb cores are excellent material since they can offer more cell shapes, sizes, and configurations for clients.
The two aluminum layers and the mineral-filled core is not the whole structure of aluminum composite sheets. Additional coatings such as protective film, color coating, mill finish, and polyester service coating can be applied to the ACM sheets for more high-grade durability, flexibility, and long-lasting color. These are the most critical features of aluminum composite sheets that we discuss now:
Aluminum composite sheet key features:
Without some great features, aluminum composite sheets would not have been the clients’ favorite materials as they are now. Here are the ACM panels characteristics:
- High stiffness and stability: Aluminum composite sheets are known for their durability, which can last for years to come. ACP panels manufacturers use high-quality aluminum and protective film for better stability.
- Easy to fabricate: Aluminum composite sheet installation is straightforward and simple. Your contractor can easily install ACM sheets without further difficulty.
- Lightweight: Aluminum is considered to be one of the most lightweight materials available. The same applies to the ACM sheets.
- Flexibility: One of the most usages of ACM sheets is interior decoration or exterior cladding. The flexibility of these materials has made them possible to be used for various applications. ACM sheets are easy to fold, bend, and cut.
- Recyclable: Aluminum composite sheets are entirely recyclable. Therefore, when purchasing these materials, you don’t have to worry about our green Earth.
- Economical: The features of ACM sheets are so magnificent that the economic part comes at the end. Being cost-effective is another crucial feature of aluminum materials.
Aluminum composite sheet applications:
Aluminum composite sheets have various applications. Most of ACM sheets usages are in the construction industry; however, they have also developed in other areas such as transportation and aerospace. But for the moment, the construction usages of ACM sheets should suffice:
- Interior design: ACM sheets are available in numerous colors and finishes, such as wood and metal finishes. This has made them possible to be used in the interior design of houses and offices.
- External cladding: By resolving the fire issue of ACM sheets, manufacturers have extended the sheets’ usage. External cladding is now accepted for custom house builders and architects for ACM sheets.
- Signage: The durability of aluminum composite sheets have made them the perfect solution for advertisement panels and signage on roads.
The usages mentioned above are not the only ones that apply with ACM sheets. Other applications include retail displays, exhibition stands, displays, furniture, transportation, aerospace, and aircraft.
Aluminum composite sheet price:
As mentioned earlier, aluminum composite sheet is cost-effective for clients, architects, and custom house builders. That’s why they are used in various applications. Its price is reasonable, the quality is high, and the usage is relatively straightforward.
Aluminum composite sheet price depends on different factors, the first of which is your provider. Various providers and brands have different rates on their products. So be sure to have a good look at your options. Another factor is the size of the sheet. ACP sheets are available in different sizes for various usages, consequently making the price varied.
While they are available in sizes, they are also accessible in different colors and finishes, which affects the price. Other small factors, such as the installation cost, delivery, and more, must also be taken into consideration for ACM sheets.
Aluminum composite sheet providers:
The world of aluminum composite sheet has grown so much that more than 200 providers are available today. However, some providers have managed to overtake the others.
3A Composites is known as the inventor of the ACP industry, having been in the market for more than six decades. The company has more than four active brands in aluminum composite sheets, such as Alucobond and Alucore. Other notable manufacturers are Alucomot, Reynobond & Reynold, Alpolic, and Etalbond. For more information, visit aluminum composite panels manufacturers.
Aluminum composite sheets have turned the heads in the construction industry for the past decades. Because of their high-quality features, they have become the first choice of constructors, architects, and custom house builders, and their world is even getting more prominent. It is estimated that the industry will grow by 6% in 2022. More than 200 manufacturers are today responsible for proving the best ACP materials worldwide. ACM sheets is the new-age decorative and construction material for the modern buildings and those who want to have the best interior decoration and exterior cladding. Their appeal could catch anyone’s eye, their durability could last for years to come, and their weight can be as light as a feather compared to other composite panels.